Production of parts /repair of centrifuge/Rotary Machine/Reduction Gear box/Cylinder /Leave it to Showa Giken / HO :Koutouku Tokyo :/Factory :Yachimatashi Chiba.

Main Maintenance contents

Dynamic balances and makes modifications

[repair summary] The centrifuge (decanter) is required and performs it with other rotary machines as needed. We turn a turbine blade on a device called a balancer and measure quantity of imbalance and take it and regulate a class of the balance to a need level by scraping off the imbalance quantity mainly.

We introduced a new dynamic balance machine several years ago.

■ Measurement unit
	With a measurement unit for balancing machines which adopted a digital control technology,we realize highly precise fishing alignment by simple operation. With our balance machine A greatest dimension: φ 1800 Full length: 4,500mm Gross weight: we can revise the work to 1 kg – 3,000 kg.

[maintenance example]

■ Separation machine bowl
	[work size] Weight: 1.2 tons A work dimension: φ700 Work length: 2,500L Modified number of revolutions: 560 rounds A modification: 2 figuring, drill perforator and chamfering

■ Separation machine screw
	[work size] Weight: 0.6 tons A work dimension: φ680 Work length: 1,800L Modified number of revolutions: 560 rounds A modification: 2 figuring, plate welding

■ Separation machine field balance
	[work size] Weight: 2.1 tons A work dimension: φ700 Work length: 2,800L Modified number of revolutions: 1,250 rounds A modification: 2 figuring, drill perforator and chamfering

Welding of hardening agent ,thermal spray repair

[repair summary] A purpose of the welding of hardening agent is that the formation (repair) does welding metal superior in wear resistance by welding in the required part of the abrasion of various industrial equipment-resistant. An economic reason of the quantity of abrasion,basically the worn parts need exchange or repair it is the present conditions that repair it by welding when there is few it, and often re-use. We heat materials to use for coating and melt, and the spray is a surface treatment technology to blow the surface of the material to intend for, and to form the coating layer (= film).

Parts measurement

[repair summary] The parts which measured a 10μ mm unit using the metering equipment such as a micrometer and the cylinder gauge in a fit department of an axis and the hole, If it came off from a permission level, will repair or produce parts. we submit the dimensions measurement result to a customer with a report.

Examination for PT

[repair summary] Inspection to confirm the yes or no of a minute crack (crack) that the parts appearance does not show by the naked eye. We perform it using the special solvent which a color remains only for a crack. We carry out inspection with the gears of the axis and reduction gear of the centrifuge.

Getting out core adjustment, confirmation

[repair summary] When a core is out of order according to the main body outer diameter, in the case of a particularly high-speed rotary machine (centrifuge), we can be connected for vibration and the machine damage during machine driving. We perform getting out core adjustment so that a core touch becomes less than 50μ mm in us.

Various designs, production

When we suggest the maintenance method of damage parts, we explain it after having made a drawing. The production reaches not to mention the repair of maker parts in us, too. Therefore it is early and can sometimes offer a better product cheaply than we purchase replacement parts from the maker. The making reaches in specialized subcontractor and us every parts.

Flow from an inquire to delivery of goods

1 Inquiry Please tell us information, the state of the machine as possible in detail.

2 Written estimate presentation for basics maintenance We submit amounts of money such as basic maintenance, replacement parts, the local work. ※Parts production costs, the amount of repair are not included in this estimate

3 Shipment from site to our workshop Please make an arrangement to ship the machine by yourself. In domestic transportation and customs clearance will be handle in our company.

4 Resolution check We disintegrate and wash a machine and check the abrasion degree of each part, the damage situation. we appoint a cause of the malfunction (we perform the appearance cleaning before resolution as needed).

5 Examination of all seeds Examination for fit part. →Specifically, look at parts measurement, an examination for PT.

6 Middle report presentation Based on information and a document, the confirmation of the goods that　we obtained from the customer, we make a middle report (We submit it to a repair drawing, the measurement result in addition). we explain the details from our staff.

7 We make an estimate for addition We decide a maintenance (repair) policy after discussion with customer based on a middle report and make a written estimate again.

8 Damage parts repair and production We perform the repair of damaged parts and produce new parts. On the occasion of work, we make a detailed drawing in an office and can go ahead while confirming it one by one.

9 Welding/thermal Spray repair In the case of the maintenance of the centrifugal machine, perform it as needed. After removing a defect part, and having repaired it in hard material, then finaly polish up the worn part by manual labor.

10 Dynamic balances and make modifications About the rotary machines such as centrifuges, we modify the machine unbalance using dynamic balance machine →Specifically, look at a motion correction to balance.

11 Assembling adjustment We assemble and adjust the machine after having given necessary maintenance, repair. All the made things of the trial run carry it out in our factory and confirm movement.

12 Work on delivery of goods / installation We send it by a delivery of goods method to the hope of the customer. In the case of a separation machine our staff can perform spot installation a trial run.

13 Maintenance completion reports presentation One staff is in charge until the design – maintenance of one maintenance item, delivery of goods in us. At the time of the delivery of goods, we report the details than the staff who knew a state at the time of the resolution, finish condition well from the situation before the maintenance.